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Fri 19. January 2018
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FOLIANT Mercury 530 SF 4x4 Print E-mail
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FOLIANT Mercury 530SF 4x4

icon FOLIANT Mercury 530 SF 4x4 Datasheet
tv-camera-icon FOLIANT Mercury 530SF 4x4
tv-camera-icon Foliant Foiler demonstration video

The FOLIANT Mercury 530 SF 4x4 is double sided industrial laminating machine, constructed for a heavy duty digital and offset outputs lamination, with an integrated suction feeder Heidelberg and a high speed bump separator. Several options are available for the Mercury machine – pallet stacker, non-sticky rollers or air shafts. Due to its high pressure system, format and performance the machine is suitable for all jobs – all kinds of digital printed sheets lamination and high volumes of offset printed sheets size B2+ lamination too. The machine maximum speed is up to 25 m/min. (single and double sided lamination too); while performance is 2100 sheets per hour of B2 portrait (white paper 200 gsm).

Max Speed Single Sided 25 m / min.
Max Speed Double Sided
25 m / min.
Feeding Automatic
Feeding System
Suction Feeding Head Heidelberg
Feeder's Load Capacity 54 cm
Overlaps Automatic, PLC Control
Overlaps Accuracy + / - 2 mm
Separation Automatic, Bump Rollers
Paper Weight 115 - 600 gsm
Main Rollers Pressure Pneumatic
External Compressor
150 l / min, 6-8 bar
Min. Sheets Size (w x l)
20 x 30 cm
Max. Sheets Size (w x l)
53 x 75 cm
Max. Performance
2100 B2 / hour
Warming up Time 8 min.
Temperature Control
80 - 140°C
Power Supply 3 ph., 400V AC, 50-60 Hz
Power 7500 W
Floor Space (w x l) incl. Jogger 120 x 300 cm
Weight 570 kg
Module for PET Films Processing Standard
Jogger 530 Optional
Pallet Stacker 530 Optional
Pallet Stacker Capacity
70 cm
Film Loader (Electric)
Optional
Film Micro Adjustment Air Shaft Optional (up to 2x)
Non-sticky pressure roller
Optional (up to 2x)

Feeder

The FOLIANT Mercury 530 SF 4x4 is equipped with a rising pile back separation stream feeder and with a suction feed head Heidelberg. It is driven by an Omron servo motor and controlled by a machine central PLC. The built-in Becker vacuum pump is used for sheets back airing and feeding head suction cups vacuum. The overlaps are electronically controlled, in an „in-run“ automatic mode, from the touch screen. The accuracy is +/- 2 mm under-lap (in a constant speed). The feeder is fitted with a lifting plate and its capacity is a 54 cm pile of paper.

Laminator

The FOLIANT Mercury 530 SF 4x4 laminator maximum sheet size is 53 x 75 cm. The inimum sheet size is 30 x 20 cm (A4).The FOLIANT Mercury 530 SF 4x4 machine is both single sided and double sided thermal industrial laminator, laminating the 115 – 600 gsm paper.

The laminating unit is equipped with an adjustable twin decurl unit:

  • With a decurl blade for offset printed sheets decurling
  • With a decurl roller for digital printed sheets decurling (to prevent the scratches on sheets printed on both sides by digital print with sensitive inks).

The roll of a film is mounted on a quick-changed shaft with a film tension control breaker. The shaft capacity is up to 3000 m of the 24 - 31 microns film. The film holder unit is equipped with a trim slitter and a perforating wheel. For quicker job change the machine can be fitted with optional Air shaft.
The laminating process is made between two laminating units - two pairs of a highly polished chrome roller, and a lower hard rubber pressure roller. The laminating rollers are heated with a dry electric system inside the roller, with a sensitive temperature sensor. The warming up time is shorter than 10 minutes. The pressure is pneumatically adjustable, with an extra independent control knob for each rollers edge. Switching from single sided to double sided lamination is very quick and easy.

The machine is fitted with OMRON Programmable Logic Controllers, which control all machines’ functions. The used PLC system includes many automation items for an easy control of the machine and a reliable lamination. The whole machine is controlled by an interactive easy understandable icon based touch screen – no language mutation is needed.

Separator

The integrated bump separator (sheeter) is equipped with a pair of fast cycling rollers. The process is controlled from the machine PLC unit. The separated sheets are delivered into a vibrating jogger (optional) or a pallet stacker (optional).

Laminating films

The machine laminates the BOPP films (23 – 42 microns), Nylon films (max. 35 microns) and The PET films (max. 25 microns) too.

Options

  • Jogger 530 (Optional)*

It is an adjustable vibrating reception unit for the laminated sheets stocking. Its capacity is limited up to a 10 cm pile of sheets.

  • Pallet Stacker 530 (Optional)*

It is a device equipped with a lifting plate with a pallet, electronically controlled from the machine PLC, which loads the laminated sheets into a high pile. Its capacity is 70 cm pile of sheets.

  • Non-sticky pressure roller (Optional, up to 2x)

Standard rubber pressure roller is replaced by roller with non-sticky surface. Melted glue from film cannot stick to it even under heavy pressure. Cleaning of this roller is not necessary at all. Allows laminating sheets with windows. Up to two non-sticky rollers can be fitted, for lamination of upper side and for lower side as well.

  • Film Loader / Manipulator (Optional)

It is an electric lift with a film core adaptor for loading heavy rolls of film (max. capacity 125 kg). The device is not integrated with the machine.  It is only connected with the machine electric circuits.

  • Film Micro Adjustment Air Shaft (Optional, up to 2x)

Standard film holder is replaced by more sophisticated air shaft that allows quicker and more precise film roll positioning. Shaft expand itselfs by pressure air and film is secured in place without additional holders. Up to two shaft can be fitten on machine for upper/lower side.

  • Foliant Foiler (Optional)

This option allows using metalized films and spot varnish films applied over toner. Metalized films are available in many colors (gold, silver, green, red, blue, etc.). The film is transfered to printed areas only (from digital printing machine).

 

*Important – the machine must be operated either with a Pallet Stacker or with a Jogger.

mercury_feedingheadJogger-400foliant foiler low

 air-shaft low

 

© FOLIANT EU s.r.o., Štefánikova 1347/III, CZ 293 01 Mladá Boleslav, Czech Republic, společnost je registrována u Krajského obchodního soudu se sídlem v Praze, oddíl C, vložka 56662. IČO: 25634569, DIČ: CZ25634569 | webmaker spojenec.eu